Jordan’s ’77: A Power Stroke and a 500-Kilometer Wake-Up Call - BodyByHighboy

Jordan’s ’77: A Power Stroke and a 500-Kilometer Wake-Up Call

Jordan wanted a Highboy with a solid starting point. By September 2025, he had owned his 1977 Ford for two years and swapped in a 7.3 Power Stroke and ZF five-speed.

Jordan with the truck he built.
Jordan with the truck he built.

The story

He was so eager to drive after the swap that he put off other checks. A weekend trip with his wife to the family cottage covered about 500 kilometers round trip.

It made it home, but the inspection afterward was sobering. Jordan found leaking power-assist steering, worn joints and tie rods, water and rust in the front wheel bearings, and more than two inches of toe-in from a bent tie-rod bar.

He still wonders how the truck finished the journey without obvious noise or vibration. The trip became a reminder that a finished engine swap does not mean the rest of an old truck is ready.

Work inside the cab.
Work inside the cab.

The truck

His current upgrades include fuel and wiring changes for the Power Stroke, hydroboost, a Benchworks steering conversion, a custom tie-rod bar, rebuilt axles and new driveshafts and yokes.

The interior has new carpet, a custom headliner, a reupholstered bench, a RetroSound radio and Pioneer speakers. A two-inch Skyjacker lift and white steel wheels with STA Superlugs keep the old Ford look.

The Power Stroke under the hood.
The Power Stroke under the hood.

What comes next

Jordan wants a new dash pad, engine intercooling and further fuel and tuning work. A better bed, matching paint and a Snow Fighter Dana 60 front axle are also on his wish list.

The Ford in the workshop.
The Ford in the workshop.

Owner: Jordan | 1977 Ford

Follow the owner: @Heavyhighboy7.3


Keep the old Ford story going

Find your kind of truck in our Dentside merchandise, or choose a year’s front end from the Grille Series.

Visit Highboy University for truck guides. Read Ford Highboy Engine Swaps: 7.3 Power Stroke, Cummins & 460, then meet the people behind Deven’s 1978 Ford: Keeping a Promise to Grandpa.

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